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THE APPLICATION OF ELECTRICITY TO SIGNALLING ON A MODERN RAILWAY SYSTEM
It is proposed to cover some phases of the
application of electricity to signalling, particularly as it applies to the New South Wales railways. Prior to 1885 electricity was mainly
confined to the Morse telegraph and to telephones, and up to that year
the Railway Department was wholly dependent on the Postmaster General's
Department for all its communication lines, and many Railway 0fficers
carried out combined Postal and Railway work. In country districts,
on both main and branch lines, the Post Office in many cases was on
the Railway station, and the Station Master was also the Post Master.
There was comparatively very little double line in operation - none
outside the Sydney to Parramatta area, and train movement over the
single line was operated by train staff and ticket, the trains being
reported in and out by Morse telegraph of the closed circuit type,
operated by Meidinger (Bluestone) batteries. The invention of the
Morse telegraph over 100 years ago marked the first great advance in
Railway signalling on the communication and train despatching side.
The telephone followed. In New South Wales, the Morse is now being rapidly superseded by
printing telegraph and the carrier telephone systems, the latter providing
so many additional circuits, and the fact that the quality of
these derived circuits is a great improvement over physical circuits.
Mr. Eddy's appointment as Commissioner for Railways in 1889 marked the first stage in a progressive programme of signalling both for
double and single line wording. On double tines, block instruments,
electrically operated, were introduced, and on single lines the token
system with electric train tablet and electric train staff. All
these instruments were operated by primary batteries of the Leclanche
type and, with the exception of one form of block instrument, they
were all of the open circuit type, current only being used when
signals were exchanged between the stations or signal boxes. The
token instruments for single line working still remain in service. As
indicated above, the Morse instrument, except on trunk lines, has
largely been superseded by the telephone, whilst the block instruments on double lines are being rapidly replaced by automatic signalling.
When the Federal Constitution was framed and the Commonwealth came
into being, provision was made for the Railways of Australia to have
their own communication systems as required for Railway operation, and
the New South Wales Railways took advantage of this and proceeded on a
progressive programme of pole line construction for both safe working
and communication circuits. An agreement between the Postal and
Railway Departments provides under rental conditions for the joint
use of poles, and in country areas the Postal Department takes full
advantage of this by getting the Railway Department to erect and
maintain, on Railway poles, lines for Postal purposes.
The signalling system, as distinct from the communication side,
prior to 1885 was in keeping with the period and consisted of signals
operated mechanically from an interlocking machine at the station or in
the signal box. There were no electrical safeguards. The points
were operated by throwover ball lever on the ground. Increasing traffic
and greater speeds of trains soon called for additional equipment,
particularly in the direction of ensuring that signals could not be
cleared unless the points were correctly set for the route. This
protection took the form of a mechanical interlocking machine, with
points and signal levers interlocked. Over the years the interlocking
machine has not changed to any great extent. The machines have grown
in size, the largest mechanical interlocking machine in New South Wales
having a total of 80 levers, covering points, facing point locks and
signal levers. The introduction of electricity to safe working has
made it possible to combine both electrical and mechanical controls
in such a way as to meet all the requirements of the signalling system
in a large yard and thus keep down the size of the controlling machine.
Unfortunately this is not the case in at least one other State where a
mechanical interlocking machine with over 180 working levers is in use.
The application of power, both electrical and electro-pneumatic,
for the operation of points and signals has done a great deal to reduce
the size of the operating machine and confine the controlling functions
within the compass of the operation by a minimum of Signalmen. Sydney
Yard has the largest electro-pneumatic signalling installation in the State. Station West has a controlling machine of 400 levers which
Control the electrical and the electro-pneumatic equipment operating the switches and route indicator systems. The signals are mainly
electrically operated. Of recent years new installations have
dispensed altogether with the interlocking machine and the whole of
the locking is done electrically. Instead of pulling over a lever the
Signalman turns a small key which sets up the controlling circuit by
energising the controlling relays. These are designated 'Relay
Interlockings' and their application to signalling justifies some
special reference. Relay interlockings have been in use on the New
South Wales Railways since 1957, in which year a small interlocking was
installed, controlling interlocked, power-operated, boom gates protecting
a level crossing in the Newcastle district. Since that date a number
of large installations have been put into service, and the results
obtained, both from an operating and maintenance point of view, justify
the conclusion that relay interlockings will supersede the conventional
type employing mechanical interlocking in the control machine. From
information available, this bears out, in general, the experience of
Railways overseas. New systems always pass through a developmental
stage during which modifications are made. Some methods, maybe, are
discarded, others altered as the result of experience but, fundamentally
the basic principles remain. This has been none the less true in
the case of the introduction of all-relay interlockings in New South
Wales. From an operating point of view, the outstanding advantage is
the compactness of the control machine. The controls for upwards
of 100 functions and all telephone facilities are within easy reach
of a control position. The Signalman can deal with train movements
more expeditiously and can even conduct telephone business whilst in
the act of routing trains. Furthermore, as there is no delay in
waiting for indication locks on points or signal levers, the time
saved in setting up or altering routes is sufficient, frequently, to
avoid trains coming to a stand.
No difficulty has been experienced in teaching Signalmen of all
grades how to operate an all-relay machine, and in a surprisingly
short space of time they become familiar with all its features. They
have been quick to appreciate the many advantages from their point of
view.
Special features of an all-relay interlocking are the lever lights
which indicate the interlocking circuits, a light being provided for each lever or key, and a comprehensive indicator diagram which includes in addition to the usual track lights, all signal repeaters and lights
indicating the lie of each set of points. This information is
invaluable, not only to Signalmen, but also to the Electrician who, in
the event of a failure, can usually determine the section of the
circuit at fault by glancing at the machine and the diagram.
The logical development of the circuits renders a seemingly
complicated set-up a comparatively simple matter, for each control
circuit is made up of a number of individual sections, each with its
own particular function and significance. These sections may be
followed, step by step and, for the purposes of testing or finding
faults, may be isolated and examined as separate units. In this
respect, it may be said that a relay interlocking machine bears
some resemblance to a conventional power frame with its separate units,
such as catch rod contacts, lever rotary contacts, electric indication
locks and mechanical locking boxes. There, however, the comparison
ends for, whereas in the case of the latter various mechanical and
electrical adjuncts are an inseparable part of the machine to enable
it to fulfil its purpose, in the ease of relay interlockings, apart
from the actual control key contacts, only relay contacts are involved.
Standardisation in this respect makes for improved maintenance and
facilitates the location of faults.
From an economic standpoint, relay interlockings have proved
extremely valuable in cases of additions to existing mechanical
machines brought about by new and altered yard layouts. Specific cases
are those which have called for an extension to a mechanical machine
and a consequent addition to the signal box. So avoid these expensive
additions, it has been found expedient to superimpose a small relay
unit to control electric signals and points, and transfer the
interlocking by means of electric locks on the mechanical levers. This
has proved of considerable advantage in several respects. The overall
size of the mechanical machine is reduced and during stage work in
large interlockings an old existing machine can continue to function
without extension, and on completion of the work the relay control
panel can be recovered, together with the associated relays, and used
elsewhere. It has been found convenient to have in stock a number
of small relay units ready for such purposes.
Relay interlockings lend themselves to remote control and a number
of such installations have been, or are being, installed in New South
Wales.
Railway Signal Engineers are loath to emphasise the safety of any
particular design or arrangement of equipment, for experience teaches
that unforeseen circumstances can arise which negative all precautions
which have been taken. In the case of relay interlockings as designed
and installed in New South Wales, it is claimed that no safety
measures have been sacrificed. As a matter of principle, once a route
has been set up, no conflicting route can be cleared and, further,
although there is no mechanical interlocking between keys or levers,
the movement of any key will not throw to Stop any signal controlled
by another key. There are no separate indication circuits insofar
that the detector relays, which prove that the points are in position
and locked, are utilised for interlocking as well as for signal
control circuits. Detector relays, normal and reverse, are cross-
checked and each is proved and de-energised in the appropriate point
controller. Thus, before a point movement takes place, the detector
relay must be down. Instantaneous point operation after the passage
of a train has been delayed in certain installations by imposing a
time delay on the local track in the points control. Interlockings
in hand at the moment differ in this respect, in that 'pre-conditioning'
is prevented and, preparatory to throwing a point lever, the latter
must be in phase with the points when track conditions permit a point
operation.
The use of relay interlockings has enabled large additions to Railway
yards to be signalled by modern methods without having to build new
signal boxes or to dispense with existing interlockings. Relay units
are constructed to the required size and installed in the signal box
over the existing interlocking machine. The locking is done by relays
instead of the mechanical interlocking machine.
Much has been done to eliminate Traffic Staff from signalling
duties by the introduction of automatic signalling. Where power supply
is available from a reliable source the automatic signals are operated
by alternating current, power being taken at 2200 volts and transformed
where required down to 110 volts and 14 volts for the operation of
points and signals, and to 6 volts for the track circuits. Outside the
areas where power supply is not available, primary batteries of 500-
ampere hour capacity are used, the signal motors being 20 volt or
10 volt. The life of these primary batteries is prolonged where any
commercial or street lighting supply can be tapped by the use of
rectifiers which are floated across the battery, the output from the
rectifier being set to take the normal load of the circuit, and the
battery to carry the peak which occurs when a signal is clearing. In
operation, primary battery operation is reliable and economical.
Approximately 12,000 signal movements are obtained from one 500-ampere
hour unit. With a rectifier floating across the battery, the number
of signal movements per recharge approximates 60,000.
Radio
Radio is not entirely a new development in Railway work. In New
South Wales, the first step has been taken in obtaining suitable
radio frequencies to meet the needs of Railway operation. Having
established these frequencies, we are looking forward to making good
use of this means of communication. Already we have provided the
Department of Road Transport and Tramways with a system for communicating from the Head Office in Macquarie Street to mobile vehicles moving
Around the tram and bus routes, and in cases of emergency and during the
recent Royal Agricultural Society's Show good use was made of the
facilities by movement of the vehicles around the various bus and tram
routes, and arranging the bus and tram movement to meet the various
conditions of loading.
In addition, the Investigation Section of the Railway Department
has had equipped a number of fast moving motor cars with radio equipment
as a means of checking, along the Railway routes the activities of train
robbers.
The main transmitter for these radio installations is located at the
Sydney Harbour Bridge and both stations work on a common aerial, which
is connected from the transmitter by means of an air-dielectric coaxial
feeder which is carried to the highest point of the Bridge.
Apart from an isolated radio installation in use at Enfield
Marshalling Yards, no further application has been made up to the present
Time. It is, however, contemplated that radio will be applied to train
movement at an early date, in a limited form. It is not suggested that
the simple application of radio to train operation will prevent all
train accidents. It can, however, be applied to supplement our present
signalling systems and safety devices, in that it will be possible to
give advance warning to Enginemen whenever there is some irregular condition which has to be guarded against by prompt action.
Radar
Radar in its present state of development is too directional to
have any direct application to Railway signalling, but there is every
probability that there will be great improvement in radar and we are
keepiag ourselves actively posted in the progress made. Radar
principle has already been applied with success to the location of
faults on open wire communication circuits and this application will
be extended.
Cathode Ray Fault Locator
At this stage, it will be interesting to refer to the cathode ray
fault locator which is being used for the purpose of locating and
detecting faults, thus enabling the supervising and maintenance staff
promptly to determine the location of a fault and to remove the cause.
The cathode ray fault locator is an instrument which employs a
cathode ray electronic tube to show visibly the location and nature of
line faults. The electrical condition of the line is shown on the
cathode ray screen. The principle of the apparatus is as follows -
Pulses of direct current are sent into the line under test 50 times
each second. Part of the energy from these pulses is reflected from
electrical irregularities in the line and returns to the instrument
where it is amplified and applied to a cathode ray tube, causing a
vertical line to appear. The position of this vertical line along a
horizontal axis is a measure of the distance from the testing point to
the fault. In order readily to read off the mileage to a fault, other
vertical lines are made to appear on the screen at intervals
representing ten miles. The nature of the fault is shown immediately
by the phase of the reflection which affects the apparatus in such a way that 'Open Circuit' faults produce an initial upward vertical line, and short circuit or crosses give downward directions.
Two instruments have been in experimental use and have proved
very useful and accurate. The mileage of faults has always been
found within plus/minus 1% up to distances of 130 miles, and
generally the accuracy is within 0.5%. It is known that greater
precision can be obtained when the instruments are calibrated against
individual lines as, up to date, the distance to a fault has been
assumed to be track mileage in spite of the fact that short lengths
of cable reduce the velocity of propagation and thus tend to falsify,
to a small degree, the true mileage.
Training of Staff
No address on the Application of Electricity to Signalling would
be complete without some reference to the training of staff for
signalling and communication work, and an outline of the practice in
this regard on the New South Wales Railways is as under -
Cadets
Cadet Assistant Engineers are employed through the Employment
Officer in response to advertisements in the local press calling for
applicants, whose education is up to the Leaving Certificate standard
set by the Department of Education, which would permit of them entering
immediately into the Diploma Course in Electrical Engineering at the
Sydney Technical College. The cadets are required, as far as possible,
to be under the age of 18 years, and arrangements are made for them
to be appointed at the beginning of each year in order that they will
be available to commence their training at the Technical College
Diploma Course, at the commencement of the training year, which is
usually about the middle of February of each year. They are employed
on all phases of signalling and communication work and are transferred
from one section to another in accordance with a set programme.
The age limit of 18 years automatically fixes the minimum period
of four years for the cadetship, and if a Cadet were appointed prior
to attaining the age of 18 years the lad would require to serve the
number of years between his age on employment and his arriving at the
age of 22 years, at which age he is required to be qualified for
appointment as an Assistant Engineer, Class 4.
In connection with the training of Cadets, they are allowed leave
with pay to permit them to have four hours' class instruction per
week, which usually involves one morning or one afternoon per week.
In addition, a Cadet is required to attend certain evening classes
which are provided for in his curriculum at the Technical College.
In cases where a Cadet is required to attend such evening classes,
leave is granted to ensure that he has a period of 30-minutes for a
meal, plus any necessary travelling time to enable him to arrive at
the class room prior to the commencement of the class.
Authority is held for the employment in the Branch of two cadets
each year.
Apprentices are employed under two classifications, namely -
Apprentice Signal Electrician and Apprentice Electrical Fitter, and
prior to appointment are required to have educational qualifications
up to the Intermediate Certificate standard, as set by the Department
of Education, and must have obtained a pass in Mathematics 1,
Mathematics 2 and Physics.
On appointment, Apprentices are directed to the Railways Institute
in respect of the technical training that they will be required
to undertake during their apprenticeship. This involves attendance
at the Electrical Trades Course for a period of five years, embracing
a Lower Trades Certificate which is issued after three years, and a
Higher Trades Certificate covering the final two years of technical
training.
The number of Apprentice Signal Electricians employed each year
has been set at 15, but in order to provide for wastage which
occurred during the war years this number was increased as from
1-1-1947 to 25.
During training, the Apprentice is required to serve in the various
sections of the Branch, and experience is obtained in the following-
- Metropolitan power signalling. (Maintenance and construction).
- Signalling Workshops.
- Communications
- Workshops.
- Metropolitan telephone maintenance.
- Telephone trunk line equipment.
- Automatic exchanges.
- Country signalling and communication maintenance.
- Drawing office experience.
Metropolitan Power signalling
The Apprentice is assigned to a Signal Electrician in the
Metropolitan area and assists him in the maintenance of points
motors, train stops, relays, signal motors and all electrical
equipment associated with power signalling. At monthly Intervals
the Apprentice is interviewed by the District Engineer and questiond
regarding his experience and progress. Provision is made that the
Apprentice is not employed on any one class of work in one section,
and he is transferred from one section to another at six-monthly
intervals. A period of training on construction work is given,
dependent on the works in progress.
Signalling Workshops
Approximately six months of the apprenticeship is spent at the
Signalling Workshops, where the training is devoted mainly to
dismantling, repairing and assembling various units associated with
the signalling system, i.e. train stops, impedance bonds, relays,
signal motors, safe working instruments, etc.
Communications
Training in this section is devoted to Workshops, automatic
telephone maintenance, trunk line equipment, switchboards,
teleprinters, carrier telephone and carrier telegraph equipment,
Morse equipment, public address systems and telephone train control
installations.
A period is spent on each section of the work, and the Apprentice
is assigned to assist a Telegraph Electrician in the course of his
duties. Instruction is given on the methods of fault finding and
operation of the various systems, and this instruction is supplement
by the issue of maintenance circulars which deal with the theory and
operation of the various types of equipment.
Country Signalling and Communications Maintenance
During the period of the Technical College recess, Apprentices
in the 4th and 5th year are assigned to various country districts
where they assist generally in the maintenance of communication
equipment, safe working instruments, and general signalling
apparatus.
Drawing Office
A short period is devoted to Drawing Office work, which may be
spent in either the signalling circuit design section, mechanical
design, or communications. Whilst the Apprentice is not required
to design any circuits or appliances, the training is devoted to
general drawing practice, i.e. drafting, miscellaneous circuits,
and mechanical components.
During the whole of the period of apprenticeship, considerable
attention is given by the Supervising Officers in each section of the
Branch to instruction in the rudiments of safe working and its
application to the signalling system. The use of testing instruments
of various types is included in the training, together with the
application of the instruments to fault finding in all signalling and
communication circuits.
Monthly Report Sheets received from the Technical College and the
Supervising Officer are analysed, and suitable action taken in respect
of Apprentices who show aptitude and adaptability. At monthly
meetings of all Apprentices, the Supervising Officer instructs in
routine procedure and the general operations of the Branch.
Every twelve months all Apprentices are called together and
addressed by the Signal and Telegraph Engineer. The address usually
deals with the functions of the Branch in its relation to the
Department and the work of the Apprentice as a unit of the Branch.
On completion of his Apprenticeship an Apprentice is required to
pass a Departmental Board examination covering his practical training
and a certificate is issued by the Board of Examiners as to his
fitness for the particular grade in which he served his apprenticeship.
The Technical College, at the Higher Trades examination, which is held
at the end of the 5th year of their training, issues Certificates in
various passes, namely 'A' (Honours), 'Credit' and 'C' Passes.
The Commissioner for Railways has approved of those Apprentices
who obtain an 'A' (Honours) Pass in the 5th year examination being
found a permanent position in the grade in which the apprenticeship
was served. This is given as an incentive to the Apprentice to make
full use of the technical training facilities which are provided gratis
by the Department.
A number of Apprentice Electrical Fitters also are employed each
Year. The Apprentice Mechanical Fitter in his 3rd year is taken
from the Signalling Workshops, Chullora, and specially trained on
interlocking work, and on completion of his apprenticeship is employed
as an Interlocking Fitter on outside signalling work.
The complement of Electrical Apprentices in the Signal and
Telegraph Branch going through their apprenticeship is maintained at a
total of 89. Since 1956, we have been able to absorb as a journeyman
every Apprentice who desires to remain in the service and has qualified.
The Railway Demonstration Room, which is fitted up as a School
of Signalling, is used for the purpose of instructing the Apprentices
during the course of their apprenticeship, in the technical details
of the work. A series of lectures is given by the Technical Officers
who are specialists in respect of the following:-
- Mechanical locking
- Circuit design
- Railway safe working, ehich includes block, electric train staff and tablet instruments.
- Communication work, which includes automatic telephone exchanges; radio communication; carrier channel telegraphy.
Each tear, at the termination of these lectures, an examination
of the Appprentices is conducted, and first, second and third. monetary
prizes are awarded to the Apprentices obtaining the highest number of
marks.
Adapted from an address given to the Institute of Electrical Inspectors, 19 May, 1948
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